Case study

Manufacturing Fleet Telemetry

An industrial manufacturer gained plant-floor visibility by connecting legacy equipment telemetry to a cloud analytics and alerting stack.

Industry: enterprise · IoT Solutions · Data Analytics · Cloud Solutions · Mobile Applications

Industry

enterprise

Results

Unplanned downtime on instrumented lines reduced by an estimated 18% over two quarters

Technology

AWS IoT Core · MQTT · TimescaleDB

Demo / briefing

Available on request

Problem

Critical line equipment produced limited local alarms but little historical telemetry. Maintenance was reactive, and leadership lacked a consistent view of downtime drivers across plants.

Solution

An IoT telemetry pipeline with edge buffering, cloud ingestion, historian-style storage, plant dashboards, and a mobile view for on-call technicians. Alerts route into the existing maintenance ticketing process.

Approach

We piloted secure edge gateways on two lines, validated signal quality with maintenance engineers, then standardized device identity, ingestion, and alert policies before expanding to additional sites.

Business impact

Unplanned downtime on instrumented lines reduced by an estimated 18% over two quarters
Mean time to acknowledge critical alerts improved from hours to minutes
Maintenance planning shifted from calendar-only to condition-informed scheduling
A repeatable plant onboarding playbook cut subsequent site rollout time by half

Technology

AWS IoT Core · MQTT · TimescaleDB · Python · Grafana · React Native · Terraform

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